Search engine for touristic excursions to any place in the world Savvy manufacturers never stop looking for ways to keep your charges down and improve productivity… Whilst the at the start tariff of electricity tools is without a doubt attractive, pneumatic tools give you a lower price tag of ownership and greater throughput in the long run.
Industrial air grinders give you a very different value proposition than electric grinders. They are engineered for longevity, efficiency, and even more importantly safety. Air powered grinders are becoming more popular because of the benefits provided in relation to their cost. Adopting air powered grinders ends in greater financial savings throughout the lifetime of the tool.
In this post, we explore 5 clear cut benefits afforded through industrial grade pneumatic grinders.
1. No recourse of electrical Shock
Grinders of varieties are frequently used in environments where moisture, conductive materials, and flammable liquids are mixed together. Damaged cords and wires pose a danger to operator safety due to electrical shock. Furthermore, metal fabricators often depend on flammable chemicals, such as acetone, to completely clean and prep metals ahead of welding. Pools of spilled liquids can readily be ignited by faulty electrical cords. Additionally, vapor concentrations might be higher when working in confined spaces including those perfectly located at the mining and tank cleaning industries. On the other hand, air tools require no electricity, along with their rotary vane air motors generate no spark. Pneumatic grinders therefore create a safer workplace which cuts down on chance of generating OSHA violations. Simply put, air tools are safer than electric tools because a cloak hose will never emit a spark and could be employed in wet conditions.
2. Superior Ergonomics and Capacity to Weight Ratio
Pneumatic grinders offer a better capability to weight ratio than electric grinders. In other words, pneumatic grinders produce more horsepower in a smaller and lighter package. Misleadingly, electric tool manufacturers often classify the strength of their tools with the wattage fed into their electric motors (incidentally 750 watts equals roughly 1 horsepower). What’s not produced in electric tool specifications could be that the power fed in the motor isn’t same wattage that comes to fruition at the spindle in the tool. In reality, only 50% to 60% of the rated wattage actually involves the abrasive or accessory. On the other hand, with pneumatic grinders, power in equals power out. An aura motor rated for 1 horsepower will supply that same quantity of capacity to the tool.
3. Increased Productivity
Let’s put ergonomics and ratios aside for just a moment. If increasing worker output can be a priority on your operation (when don’t you think?), pneumatic grinders can assist you meet your goals. Whenever using grinders regardless of the sort, Revolutions Per Minute (RPM) play a crucial role within the material removal equation. Abrasive products (grinding wheels, fiber discs, flap wheels, etc.) are engineered to complete optimally in a specific RPM. Fortunately, modern pneumatic grinders are equipped with a speed control mechanism, (otherwise known as a governor), that ensures proper RPM by governing the air-flow to the tool. As the operator places downward pressure on the abrasive, the governor “opens up”, increasing ventilation for the motor and ensuring the best spindle speed.
4. 100% Duty Cycle + High Performance in Harsh Environments
Mitch Burdick, something Manager for Power Tools at Bosch says: “The two biggest threats affecting electric tool life are dirt and and heat – dropping them in water, or baking them with a hot sun doesn’t help either.” By their very nature electric motors have a very rated duty cycle which must be respected. With out a periodic rest, the temperature generated with the motor itself will diminish performance and eventually cause premature tool failure. Actually, for every single 4 minutes running, an electric powered grinder is made to get one minute respite.
Furthermore, the generation of particles is built into any material removal process. With all the open grate style motor compartments required for cooling, electric tool motors tend to be more susceptible to the buildup of debris and dust. In comparison, Industrial Grade Air Tools are made designed for utilization in foundries, shipyards, offshore oil platforms, power plants, metal fabrication facilities, and petrochemical refining plants. Air tools use a 100% duty cycle, meaning they’re made to run Twenty-four hours a day 7 days a week (when combined with a filter regulator lubricator). Air tool housings are made of aluminum or steel, not Fibreglass causing them to be more up against the impact from repeated drops. Pneumatic grinders could be used underwater when the exhaust is vented higher than the surface!
5. Simple Servicing and Sustainability
An advertisement grade grinder is very little disposable piece of equipment and does not immediately find themselves in the landfill being a “disposable” commercial electric grinder. Pneumatic grinders might be tuned up and become periodically rebuilt often over. The normal electric tool maintenance interval is between 60 and 120 hours after which the tool will typically need, at a minimum, a whole new group of brushes. Comparatively, a garage / maintenance grade air tool averages 200 hours between service intervals while a really industrial grade air grinder can run up to 2000 hours between tune ups. When the time comes to service your air tools, convenient and clearly labeled kits are available that includes the most common wear parts.
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